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Drone Electronics Enclosure and Spotlight Mount

Two drone parts designed and 3D printed for Factorem: a housing for motors, boards and lights, and a spotlight that mounts on a small drone.

Client
Factorem
Stage of the project
Design and working prototypes, before any production run
Designed from
Factorem's earlier printed parts and the drone itself
Plan a part for your device

What we brought

  1. What we can do

    We design from the parts you already have

    We worked from Factorem's earlier printed parts and the drone itself, and redrew both for printing.

  2. How we look after you

    You review each design with us

    Factorem reviewed the designs with us in booked sessions, with two rounds of changes in the scope.

  3. What you get

    Working prototypes, not empty shells

    We fitted the housing's motors, boards and lights, tested the lights, and set the spotlight on the drone.

The build

How we built it

5 steps, from the brief to the finished piece. Pick a step to jump to it.

The brief

Step 1 of 5

Starting point
Earlier printed parts and the drone itself
Scope
3D designs made for manufacturing, with two rounds of minor changes
Result
Working prototypes, before any production run

At Additive Inn, our 3D printing studio in Singapore, we designed and 3D printed two parts for Factorem's drone project: a housing for its motors and electronics, and a spotlight mount. Factorem needed working prototypes before deciding on production.

Design & prototyping

Step 2 of 5

We redrew both parts for printing, combining separate pieces into single parts where we could. The housing holds the motors, their driver board and a small computer on one inner frame. Factorem reviewed the designs with us in booked design reviews.

Production

Step 3 of 5

We 3D printed the housing in white, with its inner frame and screw-down lid, and the spotlight's housing, power box and drone mount in black, red and teal.

Build & assembly

Step 4 of 5

We fitted the motors, boards and wiring to the inner frame and closed it into the housing, with a motor shaft out of each end. For the spotlight, we fitted the mounting plate to the drone.

Motors, driver board and computer on one frame.
Closing the electronics into the housing.
The mounting plate fitted to the drone.

The final build

Step 5 of 5

The housing closes into one ribbed white shell with a motor shaft at each end, and lights up from inside when powered. The spotlight sits above the drone's camera, with its power box behind it.

Lit from inside during testing.

More product development

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