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Custom Raspberry Pi GPS enclosure

Our own design: a white enclosure for a Raspberry Pi GPS build, with cooling fins, an embossed aeroplane and a front that folds down.

What it holds
A Raspberry Pi, a GPS board and a battery board
How it was made
An FDM test print first, then the final shell in white resin
Ports
USB openings in the side, reachable with the case closed

What we brought

  1. What we can do

    We design cases around your boards

    The shell follows this exact stack, with standoffs for each board and openings where the ports sit.

  2. How we look after you

    We test the fit before the final print

    A quick FDM test print checked the boards, door and openings before the white resin shell was made.

  3. What you get

    A case that looks like a product

    Cooling fins, an embossed aeroplane and a fold-down front make a bare board stack look finished.

The build

How we built it

5 steps, from the brief to the finished piece. Pick a step to jump to it.

The brief

Step 1 of 5

Inside
A Raspberry Pi in a heatsink case, a GPS board and a battery board
Access
USB ports usable with the case closed, boards reachable from the front
Airflow
Open fins across the top

At Additive Inn, our 3D printing studio in Singapore, we set out to turn a bare Raspberry Pi GPS stack into something that looks like a finished product, with every port still in reach.

Design and prototyping

Step 2 of 5

The shell follows the stack, with fins across the top for airflow, an aeroplane embossed on the side and two USB openings set into it. The front folds down to reach the boards. A yellow FDM test print checked the fit first.

The yellow FDM test print.

Production

Step 3 of 5

Once the test print fitted, the final shell and front door were printed in white resin for smooth walls and crisp fins.

The test shell, final shell and boards.

Build and assembly

Step 4 of 5

We mounted the boards on standoffs inside the shell, lined their ports up with the openings and closed the front over the stack.

The boards on standoffs inside.

The final build

Step 5 of 5

The finished enclosure turns a bare board stack into one tidy white unit for a desk. The front folds down to reach the boards, and the USB ports work with the case closed.

The cooling fins and embossed aeroplane.

More product development

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