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Custom stainless steel housing for an SAF missile manpack

A stainless steel carry sleeve for an RBS 70 missile, drawn from the SAF team's own sketch, rolled from sheet and closed with toggle latches.

Client
18 DA Bn, Singapore Armed Forces
Built around
The unit's own measurements of the missile
Material
Stainless steel 304, left raw
Delivered
02/05/2024
Length of the larger flat piece before rolling
1,002 mm
Hinges welded to the sleeve
4
Toggle latches that clamp it shut
4

What we brought

  1. What we can do

    We turn your sketch into a cutting file

    Their DXF sketch became a dimensioned flat pattern in stainless steel 304, every cut-out placed for the rolled sleeve.

  2. How we look after you

    You mark it up, we redraw it

    Their team marked up our drawing the same day; we kept their figures and redrew it in three days.

  3. What you get

    A sleeve that opens and locks by hand

    Four hinges and four toggle latches let the sleeve swing open and clamp shut without tools.

The build

How we built it

5 steps, from the brief to the finished piece. Pick a step to jump to it.

The brief

Step 1 of 5

Starting point
A DXF sketch from the unit
Material
Stainless steel 304 sheet
Latches
Toggle latches on curved plates, to sit on the round sleeve
Carrying
Loops for a strap

At Additive Inn, our 3D printing studio in Singapore, we drew a stainless steel carry sleeve for 18 DA Bn, Singapore Armed Forces, and had it made. It wraps an RBS 70 missile, and their team sent a sketch to start from.

Design and prototyping

Step 2 of 5

We turned the sketch into a dimensioned flat pattern in two pieces, each cut with the windows and slots the sleeve needs once rolled. The unit marked up our drawing, and we redrew it to their figures for Revision 0.

  1. Our flat pattern · 01/04/2024

    Two flat pieces in stainless steel 304, the larger 1,002 mm long, drawn from the unit's new measurements.

    Drawing

  2. Their mark-up · 01/04/2024

    The unit marked which figures to keep and which to change, and asked for latches and a redesigned strap loop.

    Drawing

  3. Revision 0 · 04/04/2024

    We redrew the profiles to their figures and showed the sleeve on the missile, with hinges, latches and strap loops.

    Render +1 more

Production

Step 3 of 5

The two stainless steel pieces were laser cut from the agreed profiles and rolled into the sections of the sleeve. Stainless steel 304 was left raw: it resists rust outdoors and needs no paint.

Build and assembly

Step 4 of 5

Four hinges were welded on and four toggle latches fitted, the latches on curved plates that sit flat on the round sleeve. It swings open on its hinges and clamps shut by hand, with no tools.

A hinge welded to the sleeve.
A toggle latch, clamped shut.
Two latches along the seam.

The final build

Step 5 of 5

We delivered the finished sleeve to 18 DA Bn on 02/05/2024: a raw stainless steel housing with its windows and slots cut to the unit's figures, opening on its hinges and locking with four latches.

Closed, from the hinge side.

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