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3D printed car kit installation for Toyota

Giant model car kits hung under a Toyota showroom ceiling, with car parts we 3D printed on a rush timeline.

Client
Toyota
Made for
The ceiling of a Toyota car showroom
Our part
3D printing the car parts, cleaned and ready for primer and paint
Shown as
Model car kits, every part still on its frame
Car kits we 3D printed, of the five in the installation
3
Classic Toyota models broken down into kits
5
For the whole installation, from site visit to hanging
4 weeks

What we brought

  1. What we can do

    Large parts, printed to a deadline

    We printed three full car kits on a rush timeline, with overtime and weekend printing.

  2. How we look after you

    Cleaned and ready for primer

    Every part left us with its supports cleaned off, ready for the installation team to prime and spray.

  3. What you get

    Hung in a Toyota showroom

    Our prints hung under the showroom ceiling alongside the other giant Toyota car kits.

The build

How we built it

6 steps, from the brief to the finished piece. Pick a step to jump to it.

The brief

Step 1 of 6

Idea
Five classic Toyota models as giant model car kits
Placement
Hung from the showroom ceiling
Timeline
Four weeks for the whole installation

At Additive Inn, our 3D printing studio in Singapore, we printed car parts for a ceiling installation in a Toyota showroom. With four weeks for the whole piece, the installation team needed three of its five car kits printed fast.

The showroom ceiling shows its ducts and pipes before the installation.

Concept

Step 2 of 6

Each Toyota was broken down into its parts and shown as a model kit, the pieces still on the frame. The kits were planned in 3D to hang at angles under the ceiling.

RenderThe kits are planned to hang at angles under the ceiling.
RenderThe kits are seen from below, each car laid out on its frame.
RenderOne car is laid out as a kit.

Design and prototyping

Step 3 of 6

Each car was modelled and laid out as a kit, with every part saved as its own file, sized to print. The layouts were marked up and corrected before the files came to us.

  1. First design

    A car's parts are laid out in 3D.

    Render

  2. Kit layouts

    Parts were circled and highlighted on the kit layouts for changes before printing.

    Render

Production

Step 4 of 6

We received the print files on 30/04/2022. We FDM printed three car kits on a rush timeline; some of the finer parts were resin printed. Every part was cleaned of supports before delivery.

A white part prints on an FDM printer.
A car body shell is printed in sections.

Finishing and installation

Step 5 of 6

The installation team built the frames from PVC pipe, primed every part, then sprayed it off-white. The parts were mounted onto the frames, wrapped for transport and hung in the showroom from a scissor lift.

The pipe frames are laid out on tables.
The frames are built over the printed layouts.
Printed parts are coated in grey primer.
Sprayed parts are laid out to dry.
A kit stands upright after several coats of paint.
A car body is mounted on its frame.
The kits are wrapped for the trip to site.
An installer hangs a kit from a scissor lift.

The final build

Step 6 of 6

The five car kits hung under the showroom ceiling, each Toyota and its parts still on the frame, as if waiting to be built.

An open car body hangs overhead, seen from below.

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