For this project, the goal was to build a fully accurate replica of the Biotech Master Controller for training, display, and demonstration use. The replica needed correct dimensions, a clean enclosure, and branded detailing that matched the original unit closely.

High Accuracy Modeling With Precise Fabrication

We recreated the entire enclosure through detailed 3D modeling, matching the surface geometry and panel layout from reference measurements. Each body panel was printed in controlled sections to maintain dimensional stability and reduce distortion during bonding.

The full print went through a complete surface preparation workflow. This included gap filling, sanding, and repeated priming to remove print lines and achieve a consistent finish. The front plate received additional attention to match the brushed metal tone of the real machine.

Brand elements such as the logo, labels, and indicator markings were applied only after the surface reached the correct texture. Positioning and scale were carefully aligned against the client’s reference photos to ensure that the front interface remained accurate.

Internal mounting points were reinforced to support long term handling and transport. Minor adjustments were made to improve durability without changing the visual layout of the original hardware.

The Result: A Reliable and Display-Ready Controller Replica

The completed replica delivers a clean, stable, and visually accurate representation of the Biotech Master Controller. The refined surface, precise modeling, and consistent branding make it suitable for use in demonstrations, showroom displays, and non-operational training.